China high quality Custom High Quality Precision Injection Mold Plastic Injection Mold Parts injection moulding for parts

Model Number: TM- shoots
Material: SS316
Product Name: Figure toy plastic part injection mould
Design software: STP .ETC
Runner: Hot Runner\ Cold Runner
Surface treatment: Texture
Size: Customized
Cavity: Single Cavity\ Multiple Cavity
MOQ: 1
Lead time: 25-30 days
Packaging Details: For moulds, we will be coated one-layer anti-rust oil first,and then also will be covered thin films on the mould, finally pack into fumigation wooden caseAnd as to products, we will pack into standard export cartons or as per customer’s request to pack.
Port: HangZhou, HangZhou

What Is Injection Molding?Custom High Quality Precision Injection Mold Plastic Injection Mold PartsInjection molding is the most commonly used method for producing higher volumes of plastic parts.We use advance machines and technologies with project management and quality assurance for efficient, cost-effective tooling and injection molding operations.Rapid Delivery of Injection Molded PartsNeed low-volume parts quickly? Depending on your project requirements, our Fast Track injection molding can deliver parts in as little as 10 days.Mature Injection Molding Production Capabilities Access cutting-edge tooling manufacturing facilities, including high-speed CNC machines, EDM machines and press sizes up to 800 tons.These precise tooling operations complement our state-of-the-art injection molding capabilities.Injection Molding Solutions Across Product DevelopmentFor new design verification utilizing our prototyping to production services in our state of the art facilities, we aim to provide end to end product development life cycle solutions.Injection molding is an ideal alternative to 3D printing for parts at a better cost per piece and in materials not available in 3D printing. Injection Molding BenefitsLARGE VOLUMES * Produce high volumes of consistent production parts with near-limitless plastic material options.RAPID DELIVERY * Our proprietary tooling methods allow us to deliver low-volumes of parts within 1 to 2 weeks.QUALITY PRODUCTION PARTS * Get precise, repeatable parts throughout large production at the quality you expect. Our team of injection molding experts can offer Industry Expertise & Guidance.Complex Designs Accepted. Production-grade steel tooling available with T1 samples delivered as fast as 2 weeks. We accept tight tolerances and 2D drawings for medical, aerospace, robotics, automotive, and consumer electronics applications. Injection Molding ProcessesWe can gives you easy access to diverse capabilities to serve all your manufacturing needs.Our injection molding service allows you to seeminglessly move from prototyping to end-part production. Custom Plastic Injection MoldingSteel tooling with rapid lead times, ideal for prototyping, design validation, and bridge production. OvermoldingRubber or silicone molding over an existing plastic part. Insert MoldingPlastic injection molding around a preformed, often metal threaded, insert. Rapid toolingMolds with aluminum inserts with a life time of up to 20,000 runs. Machined in typically 2-3 weeks. Family MoldsSeveral parts are designed into the same mold tool. This allows for the minimization of tooling costs. Multi-cavity moldsMultiple identical cavities are machined into the mold tool. This allows for more parts to be produced per shot, minimizing the unit costs. Injection Molding MaterialsAll thermoplastics can be injection molded. Some thermosets and liquid silicones are also compatible with the injection molding process.

ABSCommon thermoplastic with good impact resistance and toughness. * Good impact resistance with toughness and rigidity * Metal coatings have excellent adhesion to ABS * Excellent processability and appearance * Computer housings * Musical instruments (recorders & plastic clarinets) * Telecom devices * Small appliances (enclosures) * Automotive (interior trim, wheel covers, emblems) * Medical components
PolypropyleneThermoplastic polymer used for a wide number of applications. * Excellent moisture resistance * Food grades available * Mold–in hinge possible * Good impact strength * Packaging * Industrial components for fluid processing * Household goods * Automotive * Electrical hardware
Polyoxymethylene (POM)Dimensionally stable thermoplastic with high stiffness and low friction. * High tensile strength with rigidity and toughness * Good impact and solvent resistance * Glossy molded surface * Low static and dynamic coefficients of friction (slippery) * Many grades have FDA and NSF approvals on food and water contact * Replace die-cast metal components * Mechanical automotive * Business machines * Household appliance * Gears * Bushings * Door handles * Seat belt parts
PolycarbonateThermoplastic material with good temperature resistance and impact strength. * High impact resistance * Clarity * Dimensional stability * Chemical resistance (PC blends) * Automotive headlights * Business machines * Consumer products * Telecommunications * Medical products * Mechanical goods
Polycarbonate / ABSBlend of PC and ABS that creates strong parts for a variety of applications. * Good impact resistance with toughness and rigidity * Metal coatings have excellent adhesion to ABS * Very good indoor UV light color stability * Excellent processability and appearance * Automotive exterior and interior components * Medical hardware * Electrical housings * Computers * Monitors * Business equipment housings * Enclosures
PVCPVC is a polymer with good insulation properties, high hardness, and good mechanical properties. * Wide range of flexibility * Flame retardant * Dimensional stability * Low cost * Medical/healthcare products * Automotive applications * Household items * Electronic extruded wire covering
NylonPolymer material that is durable with high elongation and good abrasion resistance. * Temperature capability 600°-700° for short term * Excellent chemical resistance * High resistance to abrasion * Tough and withstands repeated impact * Automotive components * Bearings * Electronic connectors * Gears * Consumer products * Industrial products
Acrylic (PMMA)Material with resistance to breakage often used for transparent applications. * Excellent optical clarity * Excellent weatherability and resistance to sunlight * Rigid with good impact resistance * Good light transmission * Automotive transparent items such as head/tail lenses and trim * Household light fixtures and decorative items * Safety equipment and shields
PolystyreneLight weight material popular for its high impact strength and toughness. * Optical clarity * High gloss * FDA grades available * Low cost * Good dimensional stability * Good rigidity * Household goods * Containers * Furniture * Housings * Packaging
Polyetherimide (PEI)Thermoplastic with high heat resistance and excellent mechanical properties. * High heat resistance * Exceptional strength and impact modulus * High dielectric strength * Broad chemical resistance * Biocompatible * Excellent machinability and finishing characteristic * Outstanding processability on conventional molding equipment * Flame resistance with low smoke evolution * Commercial aircraft interiors * Healthcare products * Cooking utensils * Fiber optics * Electrical products * Electronic parts
Nylon + Glass FiberPolymer with excellent mechanical stiffness and elevated temperature resistance.*************
Injection Molding Finishes Injection molded parts are not usually post-processed, but the mold itself can be finished to affect the surface finish of the molded part.This way aesthetic needs or technical requirements can be achieved. Secondary OperationsHeat StakingThe process of locally heating a plastic component in order to reform and insert another component (such as a threaded insert).Laser EngravingEngraving text or a design with the use of a laser. Pad PrintingA process to apply an ink-based, 2D design to a 3D surface.PaintingPrimer and top coat; standard colors or Pantone matching; masking available; EMI (copper) paint.Ultrasonic Plastic WeldingA high frequency welder generates heat to join or reform thermoplastics. From Prototype to ProductionRapid Design MoldsIdeal for part design validation, low volume production, and bridge production quantities. * No minimum order quantities * Complex designs accepted * Steel toolingProduction ToolingIdeal for higher volume production parts, starting at 10,000 units. Tooling costs are higher than Rapid Design Molds, but toolingconstruction allows for lower part pricing. * Up to 1M molding shots * Steel tooling & multi-cavity tooling * Automatic tooling actions Your Injection Molding Success TeamAll injection molding orders a team of dedicated Da Feng working tirelessly behind the scenes to ensure your parts are manufactured on time and to your precise specifications. ApplicationInjection moulding is used to create many things such as wire spools, packaging, bottle caps, automotive parts and components, toys, pocket combs, some musical instruments (and parts of them), one-piece chairs and small tables, storage containers, mechanical parts (including gears), and most other plastic products…….. Industrial production Consumer electronics Medical equipment. Education Auto parts Package Aeronautics and astronautics Furniture appliances Construction industry Injection Molding Quality AssuranceInjection molding precise parts takes a team of experts, ensuring well-built tooling and smooth processes offshore and onshore.At Da Feng, our injection molding services are backed by decades of manufacturing experience and a tireless team of project managers ready to assist you every step of the way.How We Guarantee Injection Molding QualityWorking with customers across a variety of industries, we’ve developed thorough methods to provide solutions for fast tooling and complementary post-processing in order to serve your versatile needs. About us Helping Product Innovators Build Better Products, Faster Who we are?HangZhou Da Feng is a verified Manufacturer of Alibaba that rapidly delivers custom parts on-demand, to help companies accelerate new products introduction to innovate with agility, de-risk their supply chains, and get products to market faster.Our company established in March 2018. Located in HangZhou City, which enjoys convenient transportation and high technology. Now we specialize in rapid prototyping, rapid tooling and low-volume manufacturing/mass production of custom plastic and metal parts, especially for action figures and toy, PVC gift figurine,plastic cover, metal metalwork. Our international team of engineers and technicians use advanced equipment and techniques like 3D printing,CNC machining,Vacuum casting,Mold making and production to turn your designs into reality quickly at a good price. Also we offer different surface treatments, such as painting, screen-printing, plated,anodizing. In this way, we can offer One-Stop-Service from Design to mass production. With the continuous expansion of production, innovation of new products, upgrading of technology, strengthening of management, we become bigger and stronger. Therefore, the company’s products meet requirements of customers, strive to market competition in asteady winning. We can make everything into reality.Since we own the excellent clerks,advanced machines and rich experience, we can make everything for you. Contact us today and it will save you more time and cost. Contact us now! MISSIONMake better products and service go over world!VISIONLet Da Feng person developed with company together and achieve their dream. FQADo you offer molding options other than injection molding?Although injection molding is most popular, Da Feng offers a variety of high- and low-volume molding processes, including urethane casting and tooling for CZPT layup.Contact your project engineer to learn more. Q1: Are you a trading company or factory?A: We are direct factory with experienced engineers and employees as well as approximate 3000 square meters workshop area.Q2: Can you provide free sample?A: Free samples are not available for the custom parts. But we will return the sample charge after you place the order.Q3: what is the MOQ is for this product in your company?A: MOQ is 1 pcs.Q4:Which 3d drawing files should go with the machines?A: CNC machines only read *IGS,*STP,*STEP,*IGES,*X-T format, For *STL format,it goes with 3d printer and SLA.Q5:Will my drawings be safe after sending to you?A: Yes, we will keep them well and not release to the third party without your permission.Q6:What shall we do if we do not have drawings?A:Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Height, Width), 3D file will be made for you if placed order.Q7: What is your terms of payment?A: Payments=1000USD, 30% T/T in advance balance before shippment.

Advantages of Injection Moulding

Whether you’re considering an injection molded part for your next project or need to replace an existing one, there are a few factors you should consider. These include design, surface finishes, tooling costs, and material compatibility. Understanding these factors can help you make the right decision. Read on to learn more about the advantages of injection molding and how to get started.

Design factors

Injection molded parttOne of the most critical design factors for injection molded parts is the wall thickness. The wall thickness affects many key characteristics of the part, from its surface finish to its structural integrity. Proper consideration of this factor can prevent costly delays due to mold issues or mold modifications. To avoid this problem, product designers must carefully consider the functional requirements of the part to determine the minimum and nominal wall thickness. In addition, they must also consider acceptable stress levels, since parts with excessively thin walls may require excessive plastic pressure and may create air traps.
Another factor to consider when designing a part is its ejection and release capabilities. If the part is released from the mold, the tools should be able to slide the plastic out. Injection molds usually have two sides, one of which is ejectable, and another that remains in the mold. In some cases, special features are required to prevent part release, such as a ramp or a gusset. These design features can increase the design flexibility, but they can also increase the cost of the mold.
When designing injection molded parts, the engineering team first determines the key design elements. These elements will make sure the injection process goes as smoothly as possible. This includes factors like wall thickness, rib design, boss design, corner transition, and weld line, among others. The engineering team will then perform a design for manufacturability analysis and, if all is well, can start building and testing the mold.

Material compatibility

Several factors can affect material compatibility of injection molded parts. When molding plastic parts, it is important to choose a material that is compatible with the part’s intended purpose. Many injection molding processes require that the two main plastic materials used are compatible with each other. This is the case in overmolding and two-shot injection molding.
The material you use to make an injection molded part will significantly impact the tolerance of the finished product. This is why material selection is as important as the design of the part. Many types of plastic resins can be used for injection molding. In addition, many of these resins can be modified or strengthened by adding additives, fillers, and stabilizers. This flexibility allows product teams to tailor the material to achieve desired performance characteristics.
One of the most common thermoplastics is polypropylene. It is extremely durable and has good impact strength and moisture resistance. This material is also recyclable and does not react with food.

Tooling costs

One of the largest costs for manufacturing injection molded parts is tooling. For an OEM, tooling costs can range from $15K per part for a simple part to $500K for a mold with complex geometry. Tooling costs vary based on the type of steel used and the production volume of the part.
To get a reasonable estimate, companies should have a final design, preliminary design, and sample part to hand when requesting quotes. The dimensions and complexity of the cavity in a mold are crucial in determining the tooling cost, as are the part tolerances. Part tolerances are based on the area covered by the part and its functions within the mold.
The type of mold you need can also impact your tooling costs. Injection molding machines can accommodate many different kinds of molds. Some molds are made from a single mold, while others require multiple molds. Some molds can be complicated, making them unmanufacturable, which in turn drives up the cost of tooling.
The costs for tooling for injection molding are not well known, but they do add up quickly. Many product development teams tend to consider the cost of the injection molding process in terms of direct materials, machine time, and labor, but that cost model often fails to take into account additional components.

Surface finishes

Injection molded parttSurface finishes on injection molded parts are often used to mask defects, hide wear and tear, or enhance a product’s appearance. These finishes can also be useful when the product will come in contact with people’s hands. The surface texture you choose will depend on your desired functionality as well as the way you want to use the product. Generally, rougher textures provide better grip while masking minor molding imperfections. However, they can also make a product more difficult to release from the mold. This means that you may have to increase the draft angle of the mold. In order to get the best surface finish, the toolmaker and product designer must collaborate closely early in the design process.
There are several different surface finishes that can be used for injection molded parts. One type is known as the B-grade finish, and is compatible with a wide variety of injection molding plastics. Another type of finish is called a stone polishing process, and is ideal for parts that have no aesthetic value.


The injection moulding industry refers to overhangs on injection molded parts as “undercuts,” and these can lead to design instability. To minimize undercuts, the design must be parallel to the part’s surface. If an undercut is present, a zigzag parting line can be used.
The overhang is typically a few millimeters shorter than the surface of the mold. It is generally made from a lower-cost plastic material than the part’s surface area. The material used for the overhang should have sufficient strength to fulfill its function. An overhang will also help to prevent the piece from deforming or cracking.
Injection molding can create overhangs around the perimeter of a part. Overhangs are not always necessary; they can be added to parts as desired. Adding an overhang, however, will add substantial tooling costs. As a result, it is better to minimize the overall thickness of a design. However, in some cases an overhang can be useful to make the part look more attractive.
For parts with complex geometries, there are a few options for overhangs. Some manufacturers use side-action molds to form more complex shapes.

CNC machining

CNC machining of injection molded parts is a process that helps manufacturers achieve precise surfaces and shapes for their products. This process typically begins with the milling of the tooling, which is typically made of aluminum or steel. This tooling is then placed in a CNC mill. This machine carves the negative of the final plastic part, making it possible to achieve specific surface finishes. The process can be adapted to create a part with a complex structure or special features.
CNC machining allows the manufacturer to produce high-performance parts. This is possible because MIM parts do not experience induced stresses or internal pressure during the manufacturing process. Furthermore, the parts produced by MIM are more durable than CNC parts. Despite their advantages, CNC machining has its limitations, especially when it comes to design freedom and intricacy. This factor is largely dependent on the software used by the manufacturer or designer.
One drawback of CNC machining is its higher cost. Compared to injection molding, CNC machining is more expensive per part. The reason is that the initial mold cost is relatively high and is spread over a large number of parts. Once the injection molding process has been completed, the cost of the parts produced by this process becomes more competitive with those produced by machined parts. However, the cost gap increases with the volume of parts produced. This cost crossover generally occurs in quantities of at least 100 parts and can reach a maximum of 5000 parts.

Production volume

Injection molded parttThe production volume of injection molded parts varies depending on the material being used. Large volumes of parts are expensive to produce, while small quantities can be produced for low cost. Injection molding requires a precise mold, which is CNC-machined from tool steel or aluminum. The mold has a negative of the part that is injected, a runner system, and internal water cooling channels to aid in cooling the part. Recent advances in 3D printing materials have made it possible to produce molds for low-volume injection molding. Previously, this was not financially viable due to the high cost of traditional mold making.
A mold is used to produce plastic parts. The molding process is very fast, with each cycle taking anywhere from 30 seconds to 90 seconds. After a part is molded, it is removed from the mold and placed on a holding container or conveyor belt. Injection molded parts are generally ready for use right away and require minimal post-processing. Injection molded parts have a similar design to a photograph, since the geometry is directly transferred to the part’s surface texture.
When selecting a plastic mold, it is important to determine the volume that the part will be produced at. If the volume is low, softer plastics may be used. However, as the part is molded over, its performance characteristics may degrade. In low-volume production, it is important to consider the overall complexity of the part. This includes the part’s draft, wall thickness, and surface finish.
China high quality Custom High Quality Precision Injection Mold Plastic Injection Mold Parts     injection moulding for partsChina high quality Custom High Quality Precision Injection Mold Plastic Injection Mold Parts     injection moulding for parts
editor by czh