China factory Different Color Cutomized Plastic/Rubber Molded Part for Auto, Equipment

Product Description

Rubber bumper is vulcanized with various of material, such as EPDM, NR,SBR etc.
With Good resistance to seasonality, heat resistance, chlorination resistance, aging resistance.
Inside stainless steel and It has a very good damping effect.
Are widely applied in any area, such as furniture, Chassis instrument etc
 
Production Description

Item Name Rubber bumper, rubber feet
Material EPDM,NBR,NR,SBR,PVC,EPT, PP/ABS
Color Black, white, red,etc
Dimension As client’s requirement
Hardness 30~90ShA
Feature High elasticity, insulation, abrasion resistance, oil resistance, aging resistance, high temperature resistance, cold resistance, anti-corrosion, anti-static
Application Removable instruction,furniture,etc
OEM welcome
MOQ Meet your requirement
Certification REACH, ROHS,FDA,SGS,etc

 
The advantage and property of rubber bumper/feet from our factory
1. Built-in stainless steel sheet inside
 Make rubber bumper more stable and stronger inside stainless steel sheet .
2. We adopt heighten new technology craft
3. The material of rubber bumper is complete fresh and tasteless
4. Not fade, anti-slip wear-resistant anti – pressure , damping, acid and alkali resistant
5.  Environment friendly

The different material of rubber mounting will cause different property.
EPDM/NBR/silicone/SBR/PP/PVC etc.

Items EPDM NR silicone PVC
Hardness
(Sha)
30~85 30~90 20~85 50~95
Tensile strength
(Mpa)
≥8.5MPa > 20 Mpa 3~8 10~50
Elongation(%) 200~550 1000% 200~800 200~600
Specific Gravity 0.75-1.6 1.15-1.21 1.25~1.35 1.3~1.7
Temperature range -40~+120°C -50~70ºC. -55~+350°C -29°C – 65.5°C

1. the property of NR
 It has good wear resistance, high elasticity, breaking strength and elongation, But in the air, it is easy to get age, and it is get sticky when it get in touch with heat, which is easy to expand and dissolve in mineral oil or gasoline, but it is resistant to strong acid, but not to Alkali . working temperature is -50~70ºC.
2. the property of CHINAMFG
Weather ability, aging resistance, CHINAMFG resistance, chemical stability are excellent, and CFCS and a variety of refrigerants. Working temperature is -50~150
3. the property of silicone
It has excellent heat resistance, cold resistance, CHINAMFG resistance and atmospheric aging resistant.Good electrical insulation performance,The tensile strength and wear resistance are generally poor and has non- oil resistant. The working temperature is -55~250ºC
4. The property of NBR
Good oil resistance, heat resistance, abrasion resistance, solvent resistance and high – pressure oil,But it is not suitable for CHINAMFG solvents, such as ketones, ozone, nitro-hydrocarbons, and chloroform. The working temperature is -40~120 ºC
5. the property of CR
It has good elasticity, wear resistance and atmospheric aging resistance. It is not afraid of violent distortion and flammability.Chemical stability. The working temperature is -40~100 ºC
6. The property of FKM
Excellent high temperature resistance,And have excellent chemical resistance, most oil and solvent (other than ketones and esters).cold resistance is not good.
  About US
These years, We are working on various project of customers and long term working in rubber industry. We have faith in giving your professional advice on your particular project.
At present, our market have been expanded to more than 30 countries, and still growing.
First we will get drawing or sample from our client to check their design. If there is no drawing or sample, we will ask some question about product concept and design idea.
Then according to what application environment of rubber part, we will help design drawing and what raw material is best for rubber part. OEM parts are ok for us.
 
We can meet your requirement of the design and use for different shapes and material,
 And high/low temperature, foam/sponge or CHINAMFG rubber profile, fire resistance and special property of any rubber profile and molding rubber part
The advantage of our company
1.We have excellent complete production line with advanced production and test equipment
 Adding First-class technicians, so that we can  offer you the competitive price and high quality ,fast delivery time .
2.We have a special drawing design department to design the correct drawing data meeting your requirements. Then, we will use CAD or other format drawing to carry on tracking the production of tooling, sample ,mass goods. To avoid something wrong to each process. To make sure all of dimension are correct.
3.We also has special production supervision department. The engineer staff will Supervise  each process from the manufacture of tooling to the production of mass goods.
Reduce something wrong happened, finally offer you parts meeting your technology requirement.
4. All of Raw material are past quality certification,In the meantime, we will first delivery test report of rubber part when all of mass goods are finished. And make sure the quality meet your requirement, then make shipment.

  Packing and shipment

  • one part is packaged with 1 plastic bag, then certain quantity of mounting are put into carton box.
  • Carton box insider rubber mounting is with packing list detail. Such as, item name, the type number of rubber mounting, quantity of rubber mounting, gross weight,net weight, dimension of carton box,etc
  • All of carton box will be put on 1 non-fumigation pallet, then all carton boxes will be wrapped by film.
  • We have our own forwarder which has Rich experience in delivery arrangement to optimize the most economic and quickest shipping way, SEA,  AIR,  DHL, UPS ,FEDEX, TNT , etc.
  • Why choose us?
  • 1.Product: we specialize in rubber molding,injection and extruded rubber profile.
       And complete advanced production equipment and test equipment
    2.High quality:100% of the national standard has been no product quality complaints
    the materials are environmentally friendly and the technology reaches the international advanced level
    3.The competitive price:we have own factory, and the price is directly from factory. In additional,perfect advanced production equipment and enough staff. So the price is the best.
    4.Quantity :Small quantity is available
    5.Tooling:Developing tooling according to drawing or sample, and solve all of questions
    6.Package: all of package meet standard internal export package, carton outside, inside plastic bag for each part; as your requirement
    7.Transport:We have our own freight forwarder which can guarantee our goods can be delivered safely and promptly by sea or air
    8.Stock and delivery:Standard specification,lots of stocks, and fast delivery
    10. Service:Excellent service after-sales
     
  • Common Questions
  • What is the minimum order quantity for your rubber products?
  • Answer:We didn’t set the minimum order quantity,1~10pcs some client has ordered.
  • If we can get sample of rubber product from you?
  •  Answer:Of course, you can. Feel free to contact me about it if you need it.
  • Do we need to charge for customizing our own products? And if it is necessary to make tooling?
  • Answer: if we have the same or similar rubber part, at the same time, you satisfy it.
     Well, you don’t need to open tooling
    New rubber part, you will charge tooling according to the cost of tooling.
    In additional,if the cost of tooling is more than 1000 USD, we will return all of them to you in the future when purchasing order quantity reach certain quantity our company rule
  • How long you will get sample of rubber part?
  • Answer: Usually it is up to complexity degree of rubber part. Usually it take 7 to 10work days.
  • How many your company product rubber parts?
  •  Answer:It is up to the size of tooling and the quantity of cavity of tooling. If rubber part is more complicate and much bigger, well maybe just make few, but if rubber part is small and simple, the quantity is more than 200,000pcs.
  • Silicone part meet environment standard?
  • Answer:Our silicone part are all high grade 100% pure silicone material. We can offer you certification ROHS and SGS, FDA .Many of our products are exported to European and American countries. Such as: Straw, rubber diaphragm, food mechanical rubber, etc.
  • FAQ
    1. Are you factory or trade company?
    We  specialize in manufacturing rubber and plastic manufacturer, founded in 2004
    2. What’s the order process?
    A: Inquiry—provide us all clear requirements, such as drawing with detail technical data, or original sample
    B: Quotation—official quotation sheet with all detail specifications including price terms,shipment terms,etc
    C: Payment terms—100% prepaid the cost of tooling before making new sample
                    T/T 30% in advanced, and the balance according to the copy of the B/L
    D:Develop tooling—open the mould according to your requirement
    E:Sample confirmation—send you the sample for confirmation with test report from us
    F:Production—mass goods for order production
    G:Shipping— by sea, air or courier. Detailed picture of package will show you.
     
    3. What other terms of payment you use?
       PayPal, Western Union

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Agricultural, Industrial, Medical, Vehicle, Electronic, Household
Material: Plastic
Process Technology: Molding or Injection
The Name of Enterprise: Manufacturer
Certification: FDA, SGS, Reach, RoHS, etc
OEM: Welcome
Samples:
US$ 0.3/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

What factors influence the design and tooling of injection molded parts for specific applications?

Several factors play a crucial role in influencing the design and tooling of injection molded parts for specific applications. The following are key factors that need to be considered:

1. Functionality and Performance Requirements:

The intended functionality and performance requirements of the part heavily influence its design and tooling. Factors such as strength, durability, dimensional accuracy, chemical resistance, and temperature resistance are essential considerations. The part’s design must be optimized to meet these requirements while ensuring proper functionality and performance in its intended application.

2. Material Selection:

The choice of material for injection molding depends on the specific application and its requirements. Different materials have varying properties, such as strength, flexibility, heat resistance, chemical resistance, and electrical conductivity. The material selection influences the design and tooling considerations, as the part’s geometry and structure must be compatible with the selected material’s properties.

3. Part Complexity and Geometry:

The complexity and geometry of the part significantly impact its design and tooling. Complex parts with intricate features, undercuts, thin walls, or varying thicknesses may require specialized tooling and mold designs. The part’s geometry must be carefully considered to ensure proper mold filling, cooling, ejection, and dimensional stability during the injection molding process.

4. Manufacturing Cost and Efficiency:

The design and tooling of injection molded parts are also influenced by manufacturing cost and efficiency considerations. Design features that reduce material usage, minimize cycle time, and optimize the use of the injection molding machine can help lower production costs. Efficient tooling designs, such as multi-cavity molds or family molds, can increase productivity and reduce per-part costs.

5. Moldability and Mold Design:

The moldability of the part, including factors like draft angles, wall thickness, and gate location, affects the mold design. The part should be designed to facilitate proper flow of molten plastic during injection, ensure uniform cooling, and allow for easy part ejection. The tooling design, such as the number of cavities, gate design, and cooling system, is influenced by the part’s moldability requirements.

6. Regulatory and Industry Standards:

Specific applications, especially in industries like automotive, aerospace, and medical, may have regulatory and industry standards that influence the design and tooling considerations. Compliance with these standards regarding materials, dimensions, safety, and performance requirements is essential and may impact the design choices and tooling specifications.

7. Assembly and Integration:

If the injection molded part needs to be assembled or integrated with other components or systems, the design and tooling must consider the assembly process and requirements. Features such as snap fits, interlocking mechanisms, or specific mating surfacescan be incorporated into the part’s design to facilitate efficient assembly and integration.

8. Aesthetics and Branding:

In consumer products and certain industries, the aesthetic appearance and branding of the part may be crucial. Design considerations such as surface finish, texture, color, and the inclusion of logos or branding elements may be important factors that influence the design and tooling decisions.

Overall, the design and tooling of injection molded parts for specific applications are influenced by a combination of functional requirements, material considerations, part complexity, manufacturing cost and efficiency, moldability, regulatory standards, assembly requirements, and aesthetic factors. It is essential to carefully consider these factors to achieve optimal part design and successful injection molding production.

What eco-friendly or sustainable practices are associated with injection molding processes and materials?

Eco-friendly and sustainable practices are increasingly important in the field of injection molding. Many advancements have been made to minimize the environmental impact of both the processes and materials used in injection molding. Here’s a detailed explanation of the eco-friendly and sustainable practices associated with injection molding processes and materials:

1. Material Selection:

The choice of materials can significantly impact the environmental footprint of injection molding. Selecting eco-friendly materials is a crucial practice. Some sustainable material options include biodegradable or compostable polymers, such as PLA or PHA, which can reduce the environmental impact of the end product. Additionally, using recycled or bio-based materials instead of virgin plastics can help to conserve resources and reduce waste.

2. Recycling:

Implementing recycling practices is an essential aspect of sustainable injection molding. Recycling involves collecting, processing, and reusing plastic waste generated during the injection molding process. Both post-industrial and post-consumer plastic waste can be recycled and incorporated into new products, reducing the demand for virgin materials and minimizing landfill waste.

3. Energy Efficiency:

Efficient energy usage is a key factor in sustainable injection molding. Optimizing the energy consumption of machines, heating and cooling systems, and auxiliary equipment can significantly reduce the carbon footprint of the manufacturing process. Employing energy-efficient technologies, such as servo-driven machines or advanced heating and cooling systems, can help achieve energy savings and lower environmental impact.

4. Process Optimization:

Process optimization is another sustainable practice in injection molding. By fine-tuning process parameters, optimizing cycle times, and reducing material waste, manufacturers can minimize resource consumption and improve overall process efficiency. Advanced process control systems, real-time monitoring, and automation technologies can assist in achieving these optimization goals.

5. Waste Reduction:

Efforts to reduce waste are integral to sustainable injection molding practices. Minimizing material waste through improved design, better material handling techniques, and efficient mold design can positively impact the environment. Furthermore, implementing lean manufacturing principles and adopting waste management strategies, such as regrinding scrap materials or reusing purging compounds, can contribute to waste reduction and resource conservation.

6. Clean Production:

Adopting clean production practices helps mitigate the environmental impact of injection molding. This includes reducing emissions, controlling air and water pollution, and implementing effective waste management systems. Employing pollution control technologies, such as filters and treatment systems, can help ensure that the manufacturing process operates in an environmentally responsible manner.

7. Life Cycle Assessment:

Conducting a life cycle assessment (LCA) of the injection molded products can provide insights into their overall environmental impact. LCA evaluates the environmental impact of a product throughout its entire life cycle, from raw material extraction to disposal. By considering factors such as material sourcing, production, use, and end-of-life options, manufacturers can identify areas for improvement and make informed decisions to reduce the environmental footprint of their products.

8. Collaboration and Certification:

Collaboration among stakeholders, including manufacturers, suppliers, and customers, is crucial for fostering sustainable practices in injection molding. Sharing knowledge, best practices, and sustainability initiatives can drive eco-friendly innovations. Additionally, obtaining certifications such as ISO 14001 (Environmental Management System) or partnering with organizations that promote sustainable manufacturing can demonstrate a commitment to environmental responsibility and sustainability.

9. Product Design for Sustainability:

Designing products with sustainability in mind is an important aspect of eco-friendly injection molding practices. By considering factors such as material selection, recyclability, energy efficiency, and end-of-life options during the design phase, manufacturers can create products that are environmentally responsible and promote a circular economy.

Implementing these eco-friendly and sustainable practices in injection molding processes and materials can help reduce the environmental impact of manufacturing, conserve resources, minimize waste, and contribute to a more sustainable future.

Can you explain the advantages of using injection molding for producing parts?

Injection molding offers several advantages as a manufacturing process for producing parts. It is a widely used technique for creating plastic components with high precision, efficiency, and scalability. Here’s a detailed explanation of the advantages of using injection molding:

1. High Precision and Complexity:

Injection molding allows for the production of parts with high precision and intricate details. The molds used in injection molding are capable of creating complex shapes, fine features, and precise dimensions. This level of precision enables the manufacturing of parts with tight tolerances, ensuring consistent quality and fit.

2. Cost-Effective Mass Production:

Injection molding is a highly efficient process suitable for large-scale production. Once the initial setup, including mold design and fabrication, is completed, the manufacturing process can be automated. Injection molding machines can produce parts rapidly and continuously, resulting in fast and cost-effective production of identical parts. The ability to produce parts in high volumes helps reduce per-unit costs, making injection molding economically advantageous for mass production.

3. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Various types of plastics can be used in injection molding, including commodity plastics, engineering plastics, and high-performance plastics. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency.

4. Strength and Durability:

Injection molded parts can exhibit excellent strength and durability. During the injection molding process, the molten material is uniformly distributed within the mold, resulting in consistent mechanical properties throughout the part. This uniformity enhances the structural integrity of the part, making it suitable for applications that require strength and longevity.

5. Minimal Post-Processing:

Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations. The parts typically come out of the mold with the desired shape, surface finish, and dimensional accuracy, reducing time and costs associated with post-processing activities.

6. Design Flexibility:

Injection molding offers significant design flexibility. The process can accommodate complex geometries, intricate details, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. Designers have the freedom to create parts with unique shapes and functional requirements. Injection molding also allows for the integration of multiple components or features into a single part, reducing assembly requirements and potential points of failure.

7. Rapid Prototyping:

Injection molding is also used for rapid prototyping. By quickly producing functional prototypes using the same process and materials as the final production parts, designers and engineers can evaluate the part’s form, fit, and function early in the development cycle. Rapid prototyping with injection molding enables faster iterations, reduces development time, and helps identify and address design issues before committing to full-scale production.

8. Environmental Considerations:

Injection molding can have environmental advantages compared to other manufacturing processes. The process generates minimal waste as the excess material can be recycled and reused. Injection molded parts also tend to be lightweight, which can contribute to energy savings during transportation and reduce the overall environmental impact.

In summary, injection molding offers several advantages for producing parts. It provides high precision and complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing requirements, design flexibility, rapid prototyping capabilities, and environmental considerations. These advantages make injection molding a highly desirable manufacturing process for a wide range of industries, enabling the production of high-quality plastic parts efficiently and economically.

China factory Different Color Cutomized Plastic/Rubber Molded Part for Auto, Equipment  China factory Different Color Cutomized Plastic/Rubber Molded Part for Auto, Equipment
editor by CX 2024-02-21