China Customized Plastic Injection Molded Parts High-Precision Plastic Injection Mould for Export injection moulding of parts

Product Description

Product PARAMETERS

Product Name Tailored Plastic Injection Molded Parts Large-Precision Plastic Injection CZPT for Export 

Mould Core/Cavity

DIN2312,2738,2344,718,S136,8407,NAK80,SKD61,P20, P20HH, H13, 420ss and so forth.

Hardness of steel

33-38HRC prehard, forty six~fifty six HRC hardened

Mould Standard

HASCO,DME,MEUSBURGER,JIS,CHINA LKM Regular

Mould Foundation

LKM&Hasco&DME standard (A,B plate 1730,2311,2312,1050,P20 )

Cavity

Solitary/Loved ones/Multi

Runner

Very hot/Chilly Runner

Mould Dimensions

150*150mm Min, 3000*2500mm Max

Area of Mould

EDM VDI/ Substantial Polish&Texture

Plastic substance

PP, Personal computer, PS, PE, PET, POM, PA, PU, PVC, Stomach muscles, HIPS, PMMA, Nylon, and with GF, and so forth.

Mould Lifestyle

Prototype one thousand-twenty five,000 preproduction 50,000-ten,0000 Substantial production three hundred,000-1,000,000 photographs based on Volume requirements

Specification

Is dependent on the customer’s requirements.

Trade phrases

FOB HangZhou, EXW, CIF

Export to

Europe nations,United states,Mexico,Australia ,Middle-east ,Asia and many others

Mildew sizzling runner

DME, HASCO, YUDO, Mildew-Masters, HRS, Synventive, and so on, or for every customer requirement

Mould gate type

stage gate, aspect gate, sub gate, tunnel gate, banana gate, direct gate, tab gate, very hot runner valve gate, sizzling runner to cold runner, and so forth.

Direct time 1st Trial

20-45Days based mostly on various molds

Exterior package

Standard wood situations or as your requirement

Interior package deal

Stretch water-proof film & Each and every Mold painted, anti-rust oil.3. Spare components together with the mould cargo. 4. Vaccum package deal

Custom Answer

 MANUFACTURING Technique

ABOUT US

Certification

Transport & PAYMENT

FAQ

Q1: What is your company’s primary merchandise?
A: Our firm is specialised in injection molding moulds and injection plastic merchandise. We can personalize all varieties of injection plastic products in accordance to your demands or 3D drawing.
 
Q2: How can I get the samples to verify the good quality?
A: 1) You can arrive to have the CZPT take a look at straight. 2) We could send out samples & CZPT operating video to you.
 
Q3: Can you make multi-cavity molds?
A: Yes, we are capable of creating molds in 16, 24, forty eight, and sixty four cavities.
 
This autumn: What certificates are you experienced for?
A: We are competent in ISO9001, and we have a program for TS16949.
 
Q5: How do you make our company a extended-time period and good relationship?
A:1. We hold good high quality, on-time shipping and delivery, and competitive value to make sure our buyers benefit from the best quality products  2. We benefit every single customer, no subject in which they occur from, or how big the order they spot.
 
Q6: I have an thought for a new item, but never know if it can be made. Can you assist?
A: Sure! We are often happy to perform with prospective customers to appraise the complex feasibility of your idea or design and we can advise on resources tooling and likely set-up expenses.

Welcome you for your inquiry and product details. We will reply to you as before long as achievable.

aNUmmFACTURING TECHN

Solution PARAMEERS

PT PAAMENT

US $1,000-5,000
/ Set
|
1 Set

(Min. Order)

###

Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: ABS
Process Combination Type: Single-Process Mode
Application: Car, Household Appliances, Furniture, Commodity, Electronic, Home Use, Hardware

###

Samples:
US$ 10.00/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item Name Customized Plastic Injection Molded Parts High-Precision Plastic Injection Mould for Export 
Mould Core/Cavity
DIN2312,2738,2344,718,S136,8407,NAK80,SKD61,P20, P20HH, H13, 420ss etc.
Hardness of steel
33-38HRC prehard, 46~56 HRC hardened
Mould Standard
HASCO,DME,MEUSBURGER,JIS,CHINA LKM Standard
Mould Base
LKM&Hasco&DME standard (A,B plate 1730,2311,2312,1050,P20 )
Cavity
Single/Family/Multi
Runner
Hot/Cold Runner
Mould Size
150*150mm Min, 3000*2500mm Max
Surface of Mould
EDM VDI/ High Polish&Texture
Plastic material
PP, PC, PS, PE, PET, POM, PA, PU, PVC, ABS, HIPS, PMMA, Nylon, and with GF, etc.
Mould Life
Prototype 1000-25,000; preproduction 50,000-10,0000; High production 300,000-1,000,000 shots based on Volume requirements
Specification
Depends on the customer’s requirements.
Trade terms
FOB Shenzhen, EXW, CIF
Export to
Europe countries,USA,Mexico,Australia ,Middle-east ,Asia etc
Mold hot runner
DME, HASCO, YUDO, Mold-Masters, HRS, Synventive, etc, or per customer requirement
Mold gate type
point gate, side gate, sub gate, tunnel gate, banana gate, direct gate, tab gate, hot runner valve gate, hot runner to cold runner, etc.
Lead time 1st Trial
20-45Days based on different molds
Outside package
Standard wooden cases or as your requirement
Inner package
Stretch waterproof film & Each Mold painted, anti-rust oil.3. Spare parts together with the mold shipment. 4. Vaccum package

###

Q1: What is your company’s main product?
A: Our company is specialized in injection molding moulds and injection plastic products. We can customize all kinds of injection plastic products according to your requirements or 3D drawing.
 
Q2: How can I get the samples to check the quality?
A: 1) You can come to have the mould test directly. 2) We could send samples & mould running video to you.
 
Q3: Can you make multi-cavity molds?
A: Yes, we are capable of making molds in 16, 24, 48, and 64 cavities.
 
Q4: What certificates are you qualified for?
A: We are qualified in ISO9001, and we have a system for TS16949.
 
Q5: How do you make our business a long-term and good relationship?
A:1. We keep good quality, on-time delivery, and competitive price to ensure our customers benefit from the best quality products  2. We value each customer, no matter where they come from, or how big the order they place.
 
Q6: I have an idea for a new product, but don’t know if it can be manufactured. Can you help?
A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials tooling and likely set-up costs.
US $1,000-5,000
/ Set
|
1 Set

(Min. Order)

###

Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: ABS
Process Combination Type: Single-Process Mode
Application: Car, Household Appliances, Furniture, Commodity, Electronic, Home Use, Hardware

###

Samples:
US$ 10.00/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item Name Customized Plastic Injection Molded Parts High-Precision Plastic Injection Mould for Export 
Mould Core/Cavity
DIN2312,2738,2344,718,S136,8407,NAK80,SKD61,P20, P20HH, H13, 420ss etc.
Hardness of steel
33-38HRC prehard, 46~56 HRC hardened
Mould Standard
HASCO,DME,MEUSBURGER,JIS,CHINA LKM Standard
Mould Base
LKM&Hasco&DME standard (A,B plate 1730,2311,2312,1050,P20 )
Cavity
Single/Family/Multi
Runner
Hot/Cold Runner
Mould Size
150*150mm Min, 3000*2500mm Max
Surface of Mould
EDM VDI/ High Polish&Texture
Plastic material
PP, PC, PS, PE, PET, POM, PA, PU, PVC, ABS, HIPS, PMMA, Nylon, and with GF, etc.
Mould Life
Prototype 1000-25,000; preproduction 50,000-10,0000; High production 300,000-1,000,000 shots based on Volume requirements
Specification
Depends on the customer’s requirements.
Trade terms
FOB Shenzhen, EXW, CIF
Export to
Europe countries,USA,Mexico,Australia ,Middle-east ,Asia etc
Mold hot runner
DME, HASCO, YUDO, Mold-Masters, HRS, Synventive, etc, or per customer requirement
Mold gate type
point gate, side gate, sub gate, tunnel gate, banana gate, direct gate, tab gate, hot runner valve gate, hot runner to cold runner, etc.
Lead time 1st Trial
20-45Days based on different molds
Outside package
Standard wooden cases or as your requirement
Inner package
Stretch waterproof film & Each Mold painted, anti-rust oil.3. Spare parts together with the mold shipment. 4. Vaccum package

###

Q1: What is your company’s main product?
A: Our company is specialized in injection molding moulds and injection plastic products. We can customize all kinds of injection plastic products according to your requirements or 3D drawing.
 
Q2: How can I get the samples to check the quality?
A: 1) You can come to have the mould test directly. 2) We could send samples & mould running video to you.
 
Q3: Can you make multi-cavity molds?
A: Yes, we are capable of making molds in 16, 24, 48, and 64 cavities.
 
Q4: What certificates are you qualified for?
A: We are qualified in ISO9001, and we have a system for TS16949.
 
Q5: How do you make our business a long-term and good relationship?
A:1. We keep good quality, on-time delivery, and competitive price to ensure our customers benefit from the best quality products  2. We value each customer, no matter where they come from, or how big the order they place.
 
Q6: I have an idea for a new product, but don’t know if it can be manufactured. Can you help?
A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials tooling and likely set-up costs.

Designing Injection Molded Parts

Injection molded parts are a great way to produce fast, reliable parts without having to spend much time on post-processing. Whether you’re designing a small component or a large vehicle, you can expect your parts to be ready to use right away. Because of their high-speed production cycles, you can expect your parts to be delivered within 30 to 90 seconds.

Design considerations for injection molded parts

Injection molded parttWhen developing a medical device, there are several design considerations to be made to create a quality injection molded part. Typically, product designers want to minimize the amount of material needed to fill the part while still maintaining the structural integrity of the product. To this end, injection molded parts often have ribs to stiffen the relatively thin walls. However, improper placement of ribs or projections can create molding problems.
Design considerations for injection molded parts include the overall shape and finish of the part. There are several ways to make the part look better. One way is to make the surface smoother and less pronounced. This will help the material flow evenly throughout the mold and minimize the risk of parting lines. Another way to reduce the risk of sink marks is to reduce the thickness of ribs relative to the nominal wall thickness of the part.
A common problem encountered when designing injection molded parts is sink marks. These can be difficult to avoid. A molder may not be willing to guarantee the product’s surface is sink-free, so designers must make sure that sink marks are minimized. To prevent these problems, the design of the parts should be as simple as possible.
Injection molded parts can also have complex geometries, and the design process is incredibly flexible. A good molder will be able to reproduce complex parts at low cost. To get the best possible results, designers should discuss the design and process with the molder. They should also discuss with the molder any critical tolerance specifications. The designer should also consider reworking the mold if necessary.
The wall thickness of a plastic injection molded part should be consistent. This is important because it influences the part’s functionality and performance. An uneven wall thickness can result in sink marks, voids, and other undesirable effects. It may also result in excessive plastic pressure or cause air traps.

Materials used in injection molded parts

When designing a product, materials used in injection molding are an important factor in the end result. These materials vary in strength, reusability, and cost. Understanding these differences is essential for ensuring the best product. In addition, understanding the characteristics of these materials can help you plan your budget and determine which ones are right for your application.
Choosing the wrong material can have serious consequences. In addition to premature component failure, the wrong choice can also increase your cost. To avoid such an occurrence, it’s a good idea to seek expert advice. Expert consultations can help you understand the factors that are important for your particular plastic molding project.
Fortron PPS: This thermoplastic resin offers excellent strength, toughness, and chemical resistance. It’s also stiff and durable, which makes it ideal for demanding industrial applications. Other common plastics include Nylon 6/6, which is strong and lightweight. Its high melting point makes it a great replacement for metal in certain environments. It also offers desirable chemical and electrical properties. PEEK is another common material used in injection molding.
ABS: Another engineering grade thermoplastic, ABS offers excellent heat resistance and chemical resistance. The disadvantage of ABS is its oil-based composition. As a result, ABS production creates noxious fumes. Nylon is another popular plastic for injection molding. Nylon is used in many different applications, from electrical applications to various kinds of apparel.
Injection moulding is a process where raw material is injected through a mold under high pressure. The mold then shapes the polymer into a desired shape. These moulds can have one or multiple cavities. This enables manufacturers to create different geometries of parts using a single mould. Most injection moulds are made from tool steel, but stainless steel and aluminium are also used for certain applications.

Characteristics of injection molded parts

Injection molded parttInjection molded parts exhibit a range of mechanical and physical properties. These properties affect the performance of the parts. For example, they can affect electrical conductivity. Also, the degree of filling in the parts can determine their mechanical properties. Some studies have even found that filling content can affect the dimensional accuracy of the parts.
To ensure the highest quality of the molded parts, it is important to inspect the machines and processes used to manufacture them. Proper maintenance can prevent mistakes and prolong the service life of the components. Moreover, it is essential to clean and lubricate the machine and its components. This will also reduce the possibility of mold errors.
The temperature and pressure characteristics of the injection mold can be characterized with the help of a simulation tool. For example, in a simulation environment, the injection pressure can be set as a profile and is equal to the pressure in the flow front. Moreover, the maximum injection pressure can be set as a value with minimum dependence on the flow rate. The temperature of the material used in the injection mold should be within a recommended range.
The temperature and pressure of the mold cavity must be monitored to ensure proper ejection. The temperature of the injection mold cavity is usually set at a temperature slightly above the ejection temperature. This can be manually or automatically. If the temperature is too high, the part will not be able to eject. The rapid temperature change can cause the part to warp. The same applies to the cooling time of the mold and cavity.
The thickness of the molded part should be uniform. If the injection mold does not conform to the required thickness, sink marks may be visible. A minimum of 2.5 mm between the outer and inner diameters is required for proper ejection.

Common problems encountered

There are several common problems encountered during the production of injection-molded parts. One of the most common of these is sink marks. These appear on the surface of the part and are a result of uneven cooling of the plastic within the mold. This problem can be caused by poor mold design, insufficient cooling time, and/or low injection pressure.
The first common problem occurs when the mold is not tightly clamped. This causes the molten plastic to be forced out of the mold. Other problems may occur due to the wrong clamping pressure or temperature. In these cases, the clamping force should be increased or the mold design should be revised to allow the plastic to flow properly through it. In addition, a poor quality mold may cause flash or burrs.
Another common problem is wavy patterning. These two defects can affect the appearance and functionality of the part. To avoid these problems, work with an experienced injection molding manufacturer who has experience in these types of parts. They will be able to troubleshoot and minimize any potential risks.
One of the most common problems encountered in injection molding is discoloration. A discolored part will be black or rust-colored. This problem is caused by an excess of air in the mold cavity, and can be avoided by reducing the injection speed. Ventilation systems can also be adjusted to minimize the chances of these problems.
Defective molds can cause a negative impact on the bottom line. By understanding the common problems encountered during injection molding, you can better avoid these problems and make your products as attractive as possible.

Fasteners used in injection molded parts

Injection molded parttInjection molded parts often use fasteners for securing fastener elements in place. As shown in FIGS. 7 and 8 (two separate views), the fastener elements are integrated with the molded product, and they extend from one side. The fastener elements are designed to engage loop elements in the overlying layer. The palm-tree shaped fasteners are especially well-suited for this purpose, as their three-dimensional sides engage more loops than flat sides. These features result in a more secure closure.
When fasteners are used in injection molded parts, the plastic is injected into a mold, with the fastener integrated. In addition to self-tapping screws, other plastic fasteners can include moulded or pre-drilled pilot holes. This method avoids the need for a secondary assembly step and ensures an easy fit. These screws also have other advantages, including a smaller thread profile and lower radial stress, which prevents boss damage.
Another type of fastener commonly used in injection molded parts is a boss. This type of fastener is typically larger than the nut and the pilot hole. An undersized boss can lead to warpage during the injection molding process and cause a product to fail in the field.
Another type of fastener used in injection molded parts is a thread insert, which is usually a stainless steel A2 wire. There are different versions of this fastener for different materials, including carbon fiber reinforced plastic. And the fastener can be modified to adjust the size of the hole.
These fasteners are used in many different types of injection molded parts. Some parts are used to fix a variety of cosmetic issues, such as minor sinks. While these are not defects, they may not look perfect, and they can affect the overall appearance of a product. If you want to improve the appearance of an injection molded part, you can add fibers and glass fibers, as well as colorants.
China Customized Plastic Injection Molded Parts High-Precision Plastic Injection Mould for Export     injection moulding of partsChina Customized Plastic Injection Molded Parts High-Precision Plastic Injection Mould for Export     injection moulding of parts
editor by czh 2023-01-05