China Custom Medical Manufactory Plastic Molding Molded CNC Plastic Hook Parts Micro ABS Injection Molding Part Service joining injection molded parts

Solution Description

Custom Health-related Manufactory Plastic Molding Molded CNC Plastic Hook Areas Micro Abdominal muscles Injection Molding Element Support

Product Information

Product Info:

 

one Enterprise Kind: Custom made CNC Milling Provider (3-axis, 4-axis, 5-axis)
Personalized CNC Turning Solutions
EDM
Wire-EDM
2 Regular: JIS, ANSI
3 Products Assortment: Car components,wind energy era tools accessories,wind electricity technology equipment add-ons, ER fluid, medical apparatus and instruments, standardization of personalized, moto areas, machinery elements, lights parts, hardware equipment, electrical motor merchandise, and many others
Agricultural equipment, electrical appliances, furnishings components
4 Materials: one.Stainless Metal: SS201, SS303, SS304, SS316 and so forth.
two.Carbon Metal: AISI 1045, 9SMnPb28 and many others
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) and many others.
four.Bronze:C51000, C52100, C54400, and so on.
5.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 and so on.
seven.Magnesium Alloy: AZ31, AZ61, AZ91
eight.Plastic: PEEK, POM, NYLON, TEFLON, Stomach muscles…and so on
nine.Titanium: TC4
five Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping equipment, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…and so on
seven Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, CZPT Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers… etc.
8 Accuracy: Accuracy Of Machining:+/-.005mm
Precision Of Grinding:+/-.005mm
Surface area Roughness:Ra0.8
Parallelism:+/-.005mm
Verticality:+/-.005mm
Concentricity:.003mm
9 Surface Treatment method:   Sharpening,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing numerous hues,  Carburizing Nitriding,  Heat Treatment method, and many others…
10 MOQ one ~10000pcs.
eleven DRW Structure: DWG, PDF, IGS, Step, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, and so on…
twelve QC Program: 100% Inspection before cargo
13 Certificate ISO9001: 2015, SGS Manufacturing facility Audit
fourteen Payment Term: 30% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Conditions: FOB,  CIF,  L/C
16 Lead time: 7~forty five times right after confirming
seventeen Sample Guide Time:  3-7 Functioning Times
18 Transport Package deal:  Foam/wood box, Anti-rust paper, Tiny box and carton, Pallets… and so on.
19 Origin:  China
20 Our Benefits: Dependable Top quality
Aggressive Cost
High precision, substantial quality,  high accurancy
Ongoing Advancement
Defect-Totally free Merchandise
On-Time Delivery
Buyer Satisfaction
Superb Right after-Sales Services

Manufacturing Process

 

 

Firm Profile

 

JieChen Precision Manufacturing Co., Ltd is a expert precision machining components manufacturer. We specialize in precision machining parts processing, precision tooling, jig & fixture, automation tools style and producing.

Considering that its establishment in 2012, the organization has been creating at a large velocity. Now with massive place workshop and a lot of advanced manufacturing equipments and precision evaluate equipments.

Customers distributes to Europe and the United States, Japan, Germany, England and the mainland worldwide well-known enterprises, the organization has been focusing on human resources improvement and instruction, provide the broad growth space for the workers.

Products lined the protection, aerospace, electronics, healthcare, semi-conductor, automation and other industries. With parts assortment, higher precision, massive, medium batch processing elements, item precision achieved .002 mm, in compliance with ISO, ASME, DIN, JIS good quality methods.

JieChen Precision – Your Correct Selection!

High quality Control Requirements

 To regularly exceed customer anticipations, qua lity handle and assurance is reached by way of

 Comprehensive created procedures and insurance policies

 Fully equipped inspection department

 Detailed documents of incoming raw materia

 Consistent calibration and labeling of inspection instruments

 Analysis of root cause of non-conformances.

 Staff users being strongly inspired to sugqest improvements in methods, components and suppliers

Certifications

 

Software recommendations

Packaging & Shipping and delivery

FAQ

 

Q: Are you buying and selling company or company ?
A: We are immediate manufacturing facility with knowledgeable engineers and employees as nicely as properly-organized workshop.

Q: How long is your shipping and delivery time?
A: Typically it is 5-ten days if the items are in stock. or it is fifteen-twenty times if the goods are not in stock, it is in accordance to quantity.

Q: Do you give samples ? is it free of charge or further ?
A: Of course,  the sample charge depends on the product geometry, and the fee will be returned to your bulk purchase.

Q: How extended can I get the sample?
A: Is dependent on your part geometry, usually inside of 3-7 days.

Q: How prolonged is your delivery time?
A: Sample 3-7days Mass manufacturing get 7-45 times depends on quantity and component complexity.

Q: What is your phrases of payment ?
A: Payment=1000USD, thirty% T/T in advance ,harmony before shippment.

Q: What is types of information you want for a quotation?
A: Kindly remember to supply the item 2nd drawing with PDF or DWG format and 3D drawings  with Action or IGS or X_T format, and other specifications like: surface remedy, quantity…etc.

Q: What is your standard PO procurement approach circulation?
A: Prototyping —-> FA approval —-> Quality Control Plan —> Manufacturing Process Instruction —> Batch Production —> Inspection —> Transport

Q: What shall we do if we do not have drawings?
A. Remember to send out your sample to our factory, then we can duplicate or supply you far better answers. Please send out us images or drafts with dimensions (Duration, Height, Width), CAD or 3D file will be created for you if positioned order.

Q: Will my drawings be protected right after sending to you?
A: Indeed, we can sign the NDA before received your drawing and will not release to the 3rd party with no your permission

Q: Is it feasible to know how are my merchandise going on without having checking out your firm?
A: We will provide a in depth manufacturing timetable and ship weekly studies with electronic pictures and movies which
display the machining development

Q: How to appreciate the OEM providers?
A: Normally, foundation on your design and style drawings or first samples, we give some technological proposals and a quotation
to you, soon after your arrangement, we create for you.

If you have another question, pls really feel totally free to speak to us 

Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Magnesium Alloy
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery, Medical Spare Part, Telecommunication Part

###

Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

1 Business Type: Custom CNC Milling Service (3-axis, 4-axis, 5-axis)
Custom CNC Turning Services
EDM
Wire-EDM
2 Standard: JIS, ANSI
3 Products Range: Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc
Agricultural machinery, electrical appliances, furniture hardware
4 Materials: 1.Stainless Steel: SS201, SS303, SS304, SS316 etc.
2.Carbon Steel: AISI 1045, 9SMnPb28 etc
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
4.Bronze:C51000, C52100, C54400, etc.
5.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 etc.
7.Magnesium Alloy: AZ31, AZ61, AZ91
8.Plastic: PEEK, POM, NYLON, TEFLON, ABS…etc
9.Titanium: TC4
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping machine, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…etc
7 Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers… etc.
8 Accuracy: Accuracy Of Machining:+/-0.005mm
Accuracy Of Grinding:+/-0.005mm
Surface Roughness:Ra0.8
Parallelism:+/-0.005mm
Verticality:+/-0.005mm
Concentricity:0.003mm
9 Surface Treatment:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing various colors,  Carburizing Nitriding,  Heat Treatment, etc…
10 MOQ 1 ~10000pcs.
11 DRW Format: DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc…
12 QC System: 100% Inspection before shipment
13 Certificate ISO9001: 2015, SGS Factory Audit
14 Payment Term: 30% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Terms: FOB,  CIF,  L/C
16 Lead time: 7~45 days after confirming
17 Sample Lead Time:  3-7 Working Days
18 Transport Package:  Foam/wooden box, Anti-rust paper, Small box and carton, Pallets… etc.
19 Origin:  China
20 Our Advantages: Reliable Quality
Competitive Price
High precision, high quality,  high accurancy
Continuous Improvement
Defect-Free Products
On-Time Delivery
Customer Satisfaction
Excellent After-Sales Service
Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Magnesium Alloy
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery, Medical Spare Part, Telecommunication Part

###

Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

1 Business Type: Custom CNC Milling Service (3-axis, 4-axis, 5-axis)
Custom CNC Turning Services
EDM
Wire-EDM
2 Standard: JIS, ANSI
3 Products Range: Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc
Agricultural machinery, electrical appliances, furniture hardware
4 Materials: 1.Stainless Steel: SS201, SS303, SS304, SS316 etc.
2.Carbon Steel: AISI 1045, 9SMnPb28 etc
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
4.Bronze:C51000, C52100, C54400, etc.
5.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 etc.
7.Magnesium Alloy: AZ31, AZ61, AZ91
8.Plastic: PEEK, POM, NYLON, TEFLON, ABS…etc
9.Titanium: TC4
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping machine, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…etc
7 Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers… etc.
8 Accuracy: Accuracy Of Machining:+/-0.005mm
Accuracy Of Grinding:+/-0.005mm
Surface Roughness:Ra0.8
Parallelism:+/-0.005mm
Verticality:+/-0.005mm
Concentricity:0.003mm
9 Surface Treatment:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing various colors,  Carburizing Nitriding,  Heat Treatment, etc…
10 MOQ 1 ~10000pcs.
11 DRW Format: DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc…
12 QC System: 100% Inspection before shipment
13 Certificate ISO9001: 2015, SGS Factory Audit
14 Payment Term: 30% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Terms: FOB,  CIF,  L/C
16 Lead time: 7~45 days after confirming
17 Sample Lead Time:  3-7 Working Days
18 Transport Package:  Foam/wooden box, Anti-rust paper, Small box and carton, Pallets… etc.
19 Origin:  China
20 Our Advantages: Reliable Quality
Competitive Price
High precision, high quality,  high accurancy
Continuous Improvement
Defect-Free Products
On-Time Delivery
Customer Satisfaction
Excellent After-Sales Service

Design Considerations for Injection Molded Parts

There are many factors to consider when designing a component for injection molding. These include design factors, materials, overhangs, and process. Understanding these factors will make it easier to choose the right part for the application. In this article, we’ll go over several of the most common design considerations.

Design factors

Injection molded parttTo get the best results from your injection molded parts, you must ensure that they meet certain design factors. These factors can help you achieve consistent parts and reduce cost. These guidelines can also help you to avoid common defects. One of the most common defects is warping, which is caused by the unintended warping of the part as it cools.
When designing injection molded parts, the draft angle is critical. Increasing the draft angle allows the part to emerge cleanly from the mold and reduces stress concentration. This can improve the part’s function and speed up the production process. In addition, it ensures a uniform surface finish. Incorrect draft angles can result in parts that are not functional and can cost you money. If your product team doesn’t pay attention to these design factors, they could end up destroying expensive molds and producing a high number of rejects.
Ribs are another design factor that should be taken into consideration. Rib height should be less than three times the thickness of the part’s wall. This will prevent sink marks and minimize the chances of the ribs sticking inside the mold.

Materials

There are many options when it comes to materials for injection molded parts. Choosing the right material will affect how well it performs in your particular application. If you need a large part to be flexible and sturdy, then a plastic with good flow properties will work best. Injection molded plastics come in a variety of different resins. Choose the one that best meets your application’s needs, considering its main functionality and the desired appearance. You may also want to choose a material that is UV resistant, heat resistant, flexible, and food safe.
Polymers that are suitable for injection molding include polycarbonate and polypropylene. These materials are flexible and strong, and can be used to create parts with high-level details. These materials are also lightweight and inexpensive. Despite being flexible, they are not suitable for high-stress applications.
During the molding process, the injected material must be cooled, otherwise it will expand again. This is why you need to keep the temperature of the mould at 80 degrees Celsius or less.

Process

Injection molding is the process of creating plastic parts. The plastic is melted in a mold and then forced to cool. It then solidifies into the desired shape. During the cooling process, the plastic can shrink, so it is important to pack the material tightly in the mold to prevent visible shrinkage. When the mold is completed, it cannot be opened until the required cooling time has passed. This time can be estimated based on the thermodynamic properties of plastic and the maximum wall thickness of the part.
The mold must be precisely designed and tested. The process can be repeated many times, which makes it ideal for mass production. It is also one of the fastest ways to scale production. The more parts a mold can produce, the lower its cost per piece. This is one of the benefits of injection molding.
Injection molding parts are used for many industries, including appliances, electronics, packaging, and medical devices. They can be made to have complicated shapes.

Overhangs

Injection molded parttOverhangs are areas of extra material that surround the surface of an injection molded part. This extra material is typically made of inexpensive material that is edged or glued on the part’s surface. The overhang material can be easily separated from the blank using a simple cutting process.
The amount of material needed for an overhang is dependent on the shape of the part and the amount of surface area. Generally, an overhang is less than 15 percent of the cost of the part. Usually, the material used should be able to fulfill the overhang’s function and differentiate it from the material in the form flachen area.
Overhangs on injection molded parts should be avoided because they may cause the design to become unstable. To avoid this problem, consider designing your part so that the sides and edges are parallel to one another. This will help ensure that the part will be free of undercuts and overhangs.
Overhangs on injection molded parts can be avoided by ensuring that the parts are designed with tolerances in mind. For example, an overhang in an injection molded part can cause a mold to have an overhang that is too small for the machine. This can cause problems in the manufacturing process, and it can result in a costly mold.

Cost

Injection molding costs can vary depending on the complexity of the part, the size and the type of plastic. Parts with complex geometries may require additional design work and tooling. Larger parts can also cost more than small ones. The amount of time spent designing and producing them is also important.
To reduce the cost of injection molding, a manufacturer must consider two major factors: tooling and the material used. The plastic used for injection molding has several different properties, which will impact the part price. For instance, plastics with a lot of glass fibers will reduce the amount of time necessary to repair the mold. Another factor to consider is the thermal properties of the material.
The next major factor in the cost of injection molded parts is the material of the injection mold. While most of these molds are made of steel, the type and grade of steel used is important. Injection molds are also required to have nearly wear-free interior cavities. This is necessary to maintain tight tolerances.
Another factor that contributes to the cost of injection molded parts is the cost of bulk material. This material costs money and requires expensive electricity to process. Typically, the more parts you produce, the lower the cost per pound. Storage of bulk material is also a significant expense. Therefore, a quicker cycle time will reduce storage costs.

Reliability

While manufacturing involves some degree of variation, the variation should be within acceptable limits. This is essential if you want to produce high-quality, dimensionally stable parts. A reliable manufacturing process involves precise control over mold tooling and part design. It also requires repeatability in both quality and production processes.
A reliable injection molding process also focuses on detecting defects early in the production process. Invisible hazards, such as air pockets, mold materials compromised by overheating, and more, can lead to failure. These defects will most likely not be discovered by simple visual inspection and may not come to light until after warranty claims are filed from the field. By finding the defects in the early stages, manufacturers can maximize productivity and reduce costs by minimizing the number of replacement parts needed.
The process of building a custom mould for plastic components is highly skilled. A perfect mould will eliminate potential defects and ensure that the production process is reliable. Traditionally, this process relied on trial and error, which added time and money to the production process.

Design for manufacturability

Injection molded parttWhen designing injection molded parts, it is imperative to keep in mind their manufacturability. Injection molding allows for complex geometries and multiple functions to be combined into a single part. For example, a hinged part can have a single mold that can produce two different halves. This also decreases the overall volume of the part.
Injection molded parts do not typically undergo post-processing. However, the mold itself can be finished to various degrees. If the mold is rough, it can cause friction during the ejection process and require a larger draft angle. Detailed finishing procedures are outlined by the Society of Plastics Industry.
The process of designing injection molds is very exacting. Any errors in the mold design can lead to out-of-spec parts and costly repair. Therefore, the process of Design for Manufacturability (DFM) validation is a key step early in the injection molding process. Fictiv’s DFM feedback process can identify design challenges and provide early feedback to minimize lead times and improve quality.
The surface of an injection molded part can develop sink marks, which occur when the material has not fully solidified when it is ejected from the mold. Parts with thick walls or ribs are more prone to sinking. Another common defect in plastic injection molding is drag marks, which occur when walls scrape against one another during ejection. In addition to sink marks, parts with holes or exposed edges can form knit lines.
China Custom Medical Manufactory Plastic Molding Molded CNC Plastic Hook Parts Micro ABS Injection Molding Part Service     joining injection molded partsChina Custom Medical Manufactory Plastic Molding Molded CNC Plastic Hook Parts Micro ABS Injection Molding Part Service     joining injection molded parts
editor by czh 2022-12-13