China Custom Injection Moulding Mold Shaping Plastic Injection Molding Parts with Hot selling

Product Description

Custom Injection Moulding Mold Shaping plastic injection molding Parts

 

Products Description                                                                               

 

Products name Custom Injection Moulding Mold Shaping plastic injection molding Parts
 
Description Custom Injection Moulding Mold Shaping plastic injection molding Parts,Oem Plastic Injection Molding Parts, plastic pom spare parts, cnc pom machinery part, cnc machining part, turning parts, acrylic turning parts, cnc pom acrylic parts, custom plastic parts, plastic injection parts, prototype plastic parts, abs injection molded plastic parts, plastic injection molded parts, plastic injection moulding machine spare parts, injection molding plastic parts, custom made plastic parts, plastic injection molding parts
 
Available material Metal:stainless steel, aluminum, steel, brass, spcc, secc, sgcc, 
Plastic:POM, ABS, PVC,PP, PA, PE, PMMA, Rubber
 
Surface treatment Anodized, powder coating, sandblaster, brushed,electrical plating
 
Intended application Desktop computer
electrical cabinet/ case/ box,electrical products,server rack,madical cabinet,network chassis, industrial manipulative computer,mchine enclosure and frame,tool cabinet and chest,mounting wall bracket
 
Additional capability CAD design sevice
CAM programming service
Coordinate measuring machines(CMM)
Reverse Engineering
 
Industry focus Applicance/ Automotive/ Agricultureal
Electronics/ Industry/ Marine
Mining/ hydraulics/  Valves
Oil and Gas/ Electrical / Construction/ Machinery
Furniture/Toy/woodboard/wall
 
Drawing format 2D format: pdf, dxf
3D format: stp, step, igs
 
Trade term EXW, FOB,CIF,CFR,DDU,DDP
 
Payment term T/T, L/C, Assurance payment
 
Sample customized Provide customized according to drawings
 
Sample cost According t drawings
 
Lead time Within 1 weeks
 

Detail image & related products                                                             

Shipping and Package                                                                              

Package Detail

Common package:1 item packed with bubble or pearl cotton inner,than packed with double master carton.
Packing Details : Packing based on the image,60pcs/carton,other package according to your goods.
Delivery Details : 3-30 days based on your quantity

 

Shipping Method

At first, we will shipping according to your requirement.

Than,we will choose better shipping way for you if you need. We provide multi shipping method, such as shipping by air, by express, by train, by sea.

As for the trade term, we provide FOB price, CIF price, CNF price, DDU price, DDP price and EXW price term.

Production Process & Applicantion                                                         

Production Process of Sheet metal

1.Analysis and confirm design artwork of car parts
2.Arrange purchasing raw material
3.Engineer write CNC program
4.Make the trial sample for checking detail
5.Mass production
6.CNC parts quality inspection
7.Surface treatment
8.Surface finished checking
9.Package

 

 

The Available Material and Surface Treatment

Stamping parts material: brass, bronze, copper, cold rolles, galvanized steel, aluminum, steel and stainless steel.

 

Industry-specific applications

Metal stamping can be applied to a variety of materials based on their unique metalworking qualities for a number of applications across a wide range of industries. Metal Stamping may require the forming and processing of base common metals to rare alloys for their application specific advantages. Some industries require the electrical or thermal conductivity of beryllium copper in areas such as aerospace, electrical, and the defense industry or the high strength application of steel and its many alloys for the automotive industry. Industries metal stamping is used for:

— Aerospace — Agriculture — Ammunitions — Major appliances

— Small appliances — Automotive — Commercial — Construction

— Electronics — CZPT — Lighting — Power Tools

— Lock Hardware — Marine — Medical — Plumbing

— Power Storage — Lawn Care & Equipment — Small Engine

 

Company profile                                                                                       

HangZhou CZPT Electronic Technology Co.,Ltd
 

Our company was founded 12 years ago, from a small processing shop to established the current third branch, all efforts are worthwhile. Committed to providing customers with a full range of program and services has always been our soul,an American friend said that every sincerity and professionalism are the best advertisements. This is a high evaluation and an expectation for us,we must be to do more and more better for our customer.

At present, we have many complete production line and more than 12 years of experience engineers. All products are manufactured and shipped in strict accordance with the ISO9001:2008 standard. The maximum increased the qualified rate to 98%,furthermore,reduced the production time about 5 days, the most efficient products and services are given to customers.

Our main products are CNC turning parts, CNC milling parts, CNC machining parts and sheet metal fabrication service. Such as cnc machining laser cutting servic and parts, precision anodized turning aluminum parts, milling aluminum enclosure or other parts, computer gaming case, electrical enclosure case, extension aluminum case box housing, aluminum heatsink, all kinds of brackets,all kinds of knobs and stamping bottles,Welcome to contact us.
 

FAQ                                                                                                              

Q: Are you a trading company or manufacturer ?
A: We are manufacture.

Q: How to get the quote ?
A: Please send your 3D drawings(PDF,STP, IGS, STL…) to us by email , and tell us the material, surface treatment and quantities, then we will quote to you within 4 hours.

Q: Can I order just 1 or 2 pcs for testing?
A: Yes, of course.

Q. Can you produce according to the samples?
A: Yes, we can produce by your samples . 

Q: How long is your delivery time?
A: 7~ 15 days, depends on the order quantities and product process.

Q. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

 

US $0.1-0.5
/ Piece
|
100 Pieces

(Min. Order)

###

Application: Fastener, Hardware Tool, Machinery Accessory
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Passivating
Production Type: Mass Production
Machining Method: CNC Machining
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron

###

Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Products name Custom Injection Moulding Mold Shaping plastic injection molding Parts
 
Description Custom Injection Moulding Mold Shaping plastic injection molding Parts,Oem Plastic Injection Molding Parts, plastic pom spare parts, cnc pom machinery part, cnc machining part, turning parts, acrylic turning parts, cnc pom acrylic parts, custom plastic parts, plastic injection parts, prototype plastic parts, abs injection molded plastic parts, plastic injection molded parts, plastic injection moulding machine spare parts, injection molding plastic parts, custom made plastic parts, plastic injection molding parts
 
Available material Metal:stainless steel, aluminum, steel, brass, spcc, secc, sgcc, 
Plastic:POM, ABS, PVC,PP, PA, PE, PMMA, Rubber

 
Surface treatment Anodized, powder coating, sandblaster, brushed,electrical plating
 
Intended application Desktop computer
electrical cabinet/ case/ box,electrical products,server rack,madical cabinet,network chassis, industrial manipulative computer,mchine enclosure and frame,tool cabinet and chest,mounting wall bracket

 
Additional capability CAD design sevice
CAM programming service
Coordinate measuring machines(CMM)
Reverse Engineering

 
Industry focus Applicance/ Automotive/ Agricultureal
Electronics/ Industry/ Marine
Mining/ hydraulics/  Valves
Oil and Gas/ Electrical / Construction/ Machinery
Furniture/Toy/woodboard/wall

 
Drawing format 2D format: pdf, dxf
3D format: stp, step, igs

 
Trade term EXW, FOB,CIF,CFR,DDU,DDP
 
Payment term T/T, L/C, Assurance payment
 
Sample customized Provide customized according to drawings
 
Sample cost According t drawings
 
Lead time Within 1 weeks
 
US $0.1-0.5
/ Piece
|
100 Pieces

(Min. Order)

###

Application: Fastener, Hardware Tool, Machinery Accessory
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Passivating
Production Type: Mass Production
Machining Method: CNC Machining
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron

###

Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Products name Custom Injection Moulding Mold Shaping plastic injection molding Parts
 
Description Custom Injection Moulding Mold Shaping plastic injection molding Parts,Oem Plastic Injection Molding Parts, plastic pom spare parts, cnc pom machinery part, cnc machining part, turning parts, acrylic turning parts, cnc pom acrylic parts, custom plastic parts, plastic injection parts, prototype plastic parts, abs injection molded plastic parts, plastic injection molded parts, plastic injection moulding machine spare parts, injection molding plastic parts, custom made plastic parts, plastic injection molding parts
 
Available material Metal:stainless steel, aluminum, steel, brass, spcc, secc, sgcc, 
Plastic:POM, ABS, PVC,PP, PA, PE, PMMA, Rubber

 
Surface treatment Anodized, powder coating, sandblaster, brushed,electrical plating
 
Intended application Desktop computer
electrical cabinet/ case/ box,electrical products,server rack,madical cabinet,network chassis, industrial manipulative computer,mchine enclosure and frame,tool cabinet and chest,mounting wall bracket

 
Additional capability CAD design sevice
CAM programming service
Coordinate measuring machines(CMM)
Reverse Engineering

 
Industry focus Applicance/ Automotive/ Agricultureal
Electronics/ Industry/ Marine
Mining/ hydraulics/  Valves
Oil and Gas/ Electrical / Construction/ Machinery
Furniture/Toy/woodboard/wall

 
Drawing format 2D format: pdf, dxf
3D format: stp, step, igs

 
Trade term EXW, FOB,CIF,CFR,DDU,DDP
 
Payment term T/T, L/C, Assurance payment
 
Sample customized Provide customized according to drawings
 
Sample cost According t drawings
 
Lead time Within 1 weeks
 

Factors to Consider When Converting a Design to Injection Molding

When considering injection molding for your design, there are several things you should consider. These factors include design, material selection, process, and reliability. In addition, you should consider the price of each part. The average cost per injection molded part is between $1 and $5. If you want to reduce your costs and improve your production cycle, look into converting your design to injection molding.

Design considerations for injection molded parts

Injection molded parttInjection molded parts must meet certain design considerations to ensure quality and precision. Design considerations include proper material choice, process control, and tool design. In addition, designers must consider the tolerance ranges for the parts to be produced. These tolerances will differ from molder to molder, and designers should discuss their specific needs with their molders before they begin production. Designers must also consider possible revisions to the mold, such as making the part more or less tighter.
When designing injection molded parts, the designer should consider the thickness of each wall. This will minimize stresses that may arise due to uneven wall thickness. Parts with uneven wall thickness can develop sink marks, voids, and molded-in stresses. This can result in longer production time and increased cost. Moreover, irregular wall thickness can restrict material flow. To minimize these problems, designers should make the transitions between the different thicknesses smooth.
Another important design consideration is the use of bosses in injection molded parts. Bosses are typically used as points of assembly and attachment in injection molded parts. Bosses are cylindrical projections with holes for threaded inserts and other fastening hardware. Injection molded parts with bosses are generally able to accommodate multiple threaded inserts without stripping. These inserts are also durable and enable several cycles of assembly.
The thickness of the walls is another important consideration when designing injection molded parts. The thickness of walls will determine many key characteristics of the part. Careful consideration of this feature will prevent expensive mold modifications and delays. The nominal wall thickness should be determined based on the functional requirements of the part. Likewise, the minimum wall thickness should be set based on acceptable stress. If the walls are too thin, air will collect between them and compromise the functional performance of the part.

Material selection

Selecting the right material for your injection molded parts is an important part of the process. While there are many options, there are also many factors to consider. For instance, what kind of end product are you producing? Whether it’s a consumer part for your home or a complex part for the aerospace industry, you’ll need the right material for the job.
There are literally hundreds or thousands of types of plastic materials available for injection molding. One of the most common types is ABS, a polymer that has a high degree of structural strength and low cost. Another popular choice is polycarbonate, which offers excellent heat resistance and transparency. Alternatively, you can opt for Ultem, a high performance plastic that’s commonly used in medical and aerospace applications.
The process of designing plastic products involves a combination of art and science. The goal of this process is to create a high-quality product that meets the expectations of consumers. By doing this, you’ll reduce production costs and increase profits. It’s not an easy process, but it’s well worth the effort.
Injection molding is an efficient and versatile method of manufacturing medical devices. It can be done in high volumes and with high flexibility. In addition to this, it also offers a broad range of materials. This is important when your parts need to be made of different materials with unique physical properties. For example, if you’re producing toys, you’ll want to use Acrylonitrile Butadiene Styrene (ABS). ABS is also a great option for medical applications because it can withstand the high temperatures and pressures of medical environments.
When choosing plastic injection molding materials, keep in mind the weight and stiffness of the material. Some applications require hard plastics, while others require softer materials. In addition, the material’s flexibility will determine how much you can bend it.

Process

Injection molded parttInjection molding is a process in which plastic parts are formed by pressing melt into a mold. The process takes place in two stages. During the first step, the material is injected and heated, while the second stage is when the mold is opened and the part ejected. The part is then finished and ready for use.
The material used in injection molding is made from a variety of polymers. Common polymers include nylon, elastomers, and thermoplastics. Since 1995, the number of materials used in injection molding has increased by 750 percent. Some materials are newly developed while others are alloys of previously-developed materials. The selection of material primarily depends on the strength and function required by the final part. Also, the cost of the material is a critical factor.
The design of custom components for the molding process should be carried out by a skilled industrial designer. There are a number of design guidelines for plastic parts, which should be followed carefully to achieve high quality and dimensional accuracy. Failure to follow these guidelines can lead to undesirable results. Therefore, it is crucial to specify specific requirements for the parts before the process begins.
The process is reliable and highly repeatable, making it ideal for large-scale production. Injection molding also allows for the creation of multi-cavity injection mold parts, which can create several parts in one cycle. Other advantages of the injection molding process include low labor costs, minimal scrap losses, and low post-mold finishing costs.
Before beginning the full production run, technicians perform a trial run. In this test, they insert a small shot weight in the mould. Then, they apply a small holding pressure and increase the holding time until the gate freezes. Then, they weigh the part to check if it is right.

Reliability

Injection-molded parts are subject to a variety of defects. One of the most common is unwanted deformation. This may happen when the temperature of the mold is too high or there is not enough plastic injected into the mold. Another problem is millidiopter range distortion. This distortion is invisible to the naked eye, and cannot be detected by manual inspection. Regardless of the cause, preventing unwanted deformations is critical for the long-term performance of the part.
The process of creating a custom mould for a plastic component requires great skill. Creating a mould that is perfectly suited to the product is important, because a good mould is crucial in avoiding potential defects. Traditionally, this process relied on the skill of a toolmaker and trial-and-error methods. This slows down the process and increases the cost of production.
Another factor contributing to injection molded parts’ reliability is the high level of repeatability. Injection molding is ideal for high volume production, because parts are easily re-molded. However, the process can be prone to failure if there is no quality control. While most injection-molded parts will last for a long time, parts that are prone to wear will eventually fail.
Besides high level of consistency and reliability, injection-molded parts are also eco-friendly. Unlike other manufacturing methods, the injection molding process produces little to no waste. Much of the plastic left behind in the process can be recycled, making it a green alternative. Another benefit of this manufacturing method is automation, which helps reduce production costs. Overall, injection molding is a highly reliable and consistent product.
Injection molding requires precise measurements and a 3-D model. It is also important to check for wall uniformity and draft angles. Properly-designed parts can avoid deformations. If the wall thickness is too low, support ribs can be used. Proper draft angles are important to ensure that the part can be removed easily from the mold.

Cost

Injection molded parttThe cost of injection molded parts depends on many factors, including the complexity of the part and the mold design. Simpler designs, fewer CAD steps and simpler processes can help companies minimize costs. Another factor that affects the cost of injection molded parts is the geometry of the part. In general, complex geometries require more design work and tooling time. Additionally, thicker walls require more material than thin ones, which raises the cost of the part.
The amount of plastic used in the mold is also a key factor. Injection molding requires large quantities of material, so parts that are larger will require a larger mold. Larger parts are also more complex, so these require more detailed molds. A mold maker will be able to advise you on how to design your part to cut down on costs.
The next major factor affecting the cost of injection molded parts is the material of the mold. Most injection molds are made of steel, but the type and grade of steel used is important. Additionally, tight tolerances require molds with virtually wear-free interior cavities. Hence, higher-grade steel is required.
Another factor affecting the cost of injection molded parts is the price of mold tools. Depending on the size and complexity of the part, the cost of molding tools can vary from $10,000 to several hundred thousand dollars. Injection molding tooling is an integral part of the entire process and can add up to a significant portion of the overall cost of the part.
Draft angles are another factor that affects the cost of injection molded parts. A draft is an important design element as it allows for easy part separation and removal from the mold. Without a draft, it would be very difficult to remove a part after injection.
China Custom Injection Moulding Mold Shaping Plastic Injection Molding Parts     with Hot selling		China Custom Injection Moulding Mold Shaping Plastic Injection Molding Parts     with Hot selling
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