China Best Sales OEM Custom Precision CNC Plastic Injection Molding Manufacturer Nylon ABS Rubber Injection Molded Service CHINAMFG

Product Description

 

Product Description

CNC Machining Finishes

Plastic Materials

Metal CNC Machining Materials

Standard (As-Milled)

ABS

CNC Machining Aluminum Alloys

Bead Blast

Acrylic

CNC Machining Copper Alloys

Tumbled

Delrin (Acetal)

CNC Machining Bronze Alloys

Anodized (Type II Or Type III)

Garolite

CNC Machining Brass Alloys

Titanium Anodize

HDPE

CNC Machining Stainless Steel Alloys

PTFE Impregnated Hard Anodize

Nylon 6/6

CNC Machining Steel Alloys

Chem Film (Chromate Conversion Coating)

PC (Polycarbonate)

CNC Machining Titanium Alloys

Passivation

PEEK

CNC Machining Zinc Alloys

Powder Coat

Polypropylene

 

Electropolishing

PTFE

 

Electroless Nickel Plating

UHMW PE

 

Silver Plating

PVC

 

Gold Plating

ULTEM

 

Zinc Plating

 

 

 

Detailed Photos

 

Company Profile


HangZhou Hangjia Metal Technology Limited

We are a supplier specializing in hardware customized machining metal parts manufacturing services established in June 2014 with a factory covering an area of 2,100 square feet. The company has strong technical force, perfect quality system, with CNC computerized lathe, automatic lathe, drilling machine, CNC turning and milling composite machine, precision engraving machine and other types of machining equipment and advanced testing equipment, which engineering technology and management personnel, and passed the certification of ISO9001-2015 quality system in 2017.

In line with the principle of honesty and trustworthiness, our company strictly controls the quality of products and processes, so as to free you from worries. In addition, we also provide sheet metal processing, stamping, bending, laser cutting and injection molding. We can provide one-stop service to complete your whole project. We absolutely provide our customers with the highest quality and on-time delivery.

 

Our Advantages

Hangjia Quality Promise

 

★ 15 days is on approval 365 days is replaceable

★ ISO 9001 certified, AS 9100 &ISO 13485 compliant

★ Material certifications available
★ Inspection reports included with every order
★ Quality guaranteed. lf a part is not made to spec, we’ll make it right.

 

Metal, PEEK AND ULTEM

Other Plastic

Linear Dimension

+/-0.01mm 

+/-0.0003incn

+/-0.05mm 

+/-0.002incn

Hole Diameters(Not Reamed)

+/-0.008mm

 +/-0.0003incn

+/-0.05mm

+/-0.002incn

Shaft Diameters

+/-0.004mm 

+/-0.00016incn

+/-0.05mm 

+/-0.002incn

Inspections:
3D instruments, 2D instruments, Projectors, Height Gauges, Inner diameter dial indicators, Dial gaues,Thread and Pin gauges, Digital calipers,Micro calipers, Thickness testers, Hardness testers Roughness testers, etc. ( Detection accuracy to 0.001 millimetre )

 

FAQ

Q1: Where can I get product & price information?
A1: Send us an inquiry e-mail, we will contact you once we received your mail.

Q2: How long will I get the sample?
A2: Depends on your specific items, within 3-7 days generally.

Q3: What kinds of information do you need for a quote?
A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.

Q4: What are the payment terms?
A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can
pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is
preferred.

Q5: How to deliver the goods?A5: We deliver the products by courier company.

Q6: Are you a trading company or factory?
A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 5,000m2 workshop area.

Q7: What shall we do if we don’t have drawings?
A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with
dimensions(Length, Height, Width), CAD or 3D file will be made for you.

Q8: Can we get some samples before mass production?
A8: Absolutely yes.

Q9: Will my drawings be safe after sending them to you?
A9: Yes, we will keep them well and won’t release them to the third party without your permission.

Q10: Is it possible to know the operation status of my products without visiting your company?
A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the
machining progress.

Q11: If you make poor quality goods, will you refund?
A11: In fact, we won’t take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are
satisfied.

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Warranty: Free Spare Parts
Shaping Mode: Injection Mould
Surface Finish Process: Polishing/Sand Blasting Heat Treatment Painting Po
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

Can you provide examples of products or equipment that incorporate injection molded parts?

Yes, there are numerous products and equipment across various industries that incorporate injection molded parts. Injection molding is a widely used manufacturing process that enables the production of complex and precise components. Here are some examples of products and equipment that commonly incorporate injection molded parts:

1. Electronics and Consumer Devices:

– Mobile phones and smartphones: These devices typically have injection molded plastic casings, buttons, and connectors.

– Computers and laptops: Injection molded parts are used for computer cases, keyboard keys, connectors, and peripheral device housings.

– Appliances: Products such as televisions, refrigerators, washing machines, and vacuum cleaners often incorporate injection molded components for their casings, handles, buttons, and control panels.

– Audio equipment: Speakers, headphones, and audio players often use injection molded parts for their enclosures and buttons.

2. Automotive Industry:

– Cars and Trucks: Injection molded parts are extensively used in the automotive industry. Examples include dashboard panels, door handles, interior trim, steering wheel components, air vents, and various under-the-hood components.

– Motorcycle and Bicycle Parts: Many motorcycle and bicycle components are manufactured using injection molding, including fairings, handle grips, footrests, instrument panels, and engine covers.

– Automotive Lighting: Headlights, taillights, turn signals, and other automotive lighting components often incorporate injection molded lenses, housings, and mounts.

3. Medical and Healthcare:

– Medical Devices: Injection molding is widely used in the production of medical devices such as syringes, IV components, surgical instruments, respiratory masks, implantable devices, and diagnostic equipment.

– Laboratory Equipment: Many laboratory consumables, such as test tubes, petri dishes, pipette tips, and specimen containers, are manufactured using injection molding.

– Dental Equipment: Dental tools, orthodontic devices, and dental prosthetics often incorporate injection molded components.

4. Packaging Industry:

– Bottles and Containers: Plastic bottles and containers used for food, beverages, personal care products, and household chemicals are commonly produced using injection molding.

– Caps and Closures: Injection molded caps and closures are widely used in the packaging industry for bottles, jars, and tubes.

– Thin-Walled Packaging: Injection molding is used to produce thin-walled packaging products such as trays, cups, and lids for food and other consumer goods.

5. Toys and Games:

– Many toys and games incorporate injection molded parts. Examples include action figures, building blocks, puzzles, board game components, and remote-controlled vehicles.

6. Industrial Equipment and Tools:

– Industrial machinery: Injection molded parts are used in various industrial equipment and machinery, including components for manufacturing machinery, conveyor systems, and robotic systems.

– Power tools: Many components of power tools, such as housing, handles, switches, and guards, are manufactured using injection molding.

– Hand tools: Injection molded parts are incorporated into a wide range of hand tools, including screwdrivers, wrenches, pliers, and cutting tools.

These are just a few examples of products and equipment that incorporate injection molded parts. The versatility of injection molding allows for its application in a wide range of industries, enabling the production of high-quality components with complex geometries and precise specifications.

What is the role of design software and CAD/CAM technology in optimizing injection molded parts?

Design software and CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing) technology play a crucial role in optimizing injection molded parts. They provide powerful tools and capabilities that enable designers and engineers to improve the efficiency, functionality, and quality of the parts. Here’s a detailed explanation of the role of design software and CAD/CAM technology in optimizing injection molded parts:

1. Design Visualization and Validation:

Design software and CAD tools allow designers to create 3D models of injection molded parts, providing a visual representation of the product before manufacturing. These tools enable designers to validate and optimize the part design by simulating its behavior under various conditions, such as stress analysis, fluid flow, or thermal performance. This visualization and validation process help identify potential issues or areas for improvement, leading to optimized part designs.

2. Design Optimization:

Design software and CAD/CAM technology provide powerful optimization tools that enable designers to refine and improve the performance of injection molded parts. These tools include features such as parametric modeling, shape optimization, and topology optimization. Parametric modeling allows for quick iteration and exploration of design variations, while shape and topology optimization algorithms help identify the most efficient and lightweight designs that meet the required functional and structural criteria.

3. Mold Design:

Design software and CAD/CAM technology are instrumental in the design of injection molds used to produce the molded parts. Mold design involves creating the 3D geometry of the mold components, such as the core, cavity, runner system, and cooling channels. CAD/CAM tools provide specialized features for mold design, including mold flow analysis, which simulates the injection molding process to optimize mold filling, cooling, and part ejection. This ensures the production of high-quality parts with minimal defects and cycle time.

4. Design for Manufacturability:

Design software and CAD/CAM technology facilitate the implementation of Design for Manufacturability (DFM) principles in the design process. DFM focuses on designing parts that are optimized for efficient and cost-effective manufacturing. CAD tools provide features that help identify and address potential manufacturing issues early in the design stage, such as draft angles, wall thickness variations, or parting line considerations. By considering manufacturing constraints during the design phase, injection molded parts can be optimized for improved manufacturability, reduced production costs, and shorter lead times.

5. Prototyping and Iterative Design:

Design software and CAD/CAM technology enable the rapid prototyping of injection molded parts through techniques such as 3D printing or CNC machining. This allows designers to physically test and evaluate the functionality, fit, and aesthetics of the parts before committing to mass production. CAD/CAM tools support iterative design processes by facilitating quick modifications and adjustments based on prototyping feedback, resulting in optimized part designs and reduced development cycles.

6. Collaboration and Communication:

Design software and CAD/CAM technology provide a platform for collaboration and communication among designers, engineers, and other stakeholders involved in the development of injection molded parts. These tools allow for easy sharing, reviewing, and commenting on designs, ensuring effective collaboration and streamlining the decision-making process. By facilitating clear communication and feedback exchange, design software and CAD/CAM technology contribute to optimized part designs and efficient development workflows.

7. Documentation and Manufacturing Instructions:

Design software and CAD/CAM technology assist in generating comprehensive documentation and manufacturing instructions for the production of injection molded parts. These tools enable the creation of detailed drawings, specifications, and assembly instructions that guide the manufacturing process. Accurate and well-documented designs help ensure consistency, quality, and repeatability in the production of injection molded parts.

Overall, design software and CAD/CAM technology are instrumental in optimizing injection molded parts. They enable designers and engineers to visualize, validate, optimize, and communicate designs, leading to improved part performance, manufacturability, and overall quality.

Are there different types of injection molded parts, such as automotive components or medical devices?

Yes, there are various types of injection molded parts that are specifically designed for different industries and applications. Injection molding is a versatile manufacturing process capable of producing complex and precise parts with high efficiency and repeatability. Here are some examples of different types of injection molded parts:

1. Automotive Components:

Injection molding plays a critical role in the automotive industry, where it is used to manufacture a wide range of components. Some common injection molded automotive parts include:

  • Interior components: Dashboard panels, door handles, trim pieces, instrument clusters, and center consoles.
  • Exterior components: Bumpers, grilles, body panels, mirror housings, and wheel covers.
  • Under-the-hood components: Engine covers, air intake manifolds, cooling system parts, and battery housings.
  • Electrical components: Connectors, switches, sensor housings, and wiring harnesses.
  • Seating components: Seat frames, headrests, armrests, and seatbelt components.

2. Medical Devices:

The medical industry relies on injection molding for the production of a wide range of medical devices and components. These parts often require high precision, biocompatibility, and sterilizability. Examples of injection molded medical devices include:

  • Syringes and injection pens
  • Implantable devices: Catheters, pacemaker components, orthopedic implants, and surgical instruments.
  • Diagnostic equipment: Test tubes, specimen containers, and laboratory consumables.
  • Disposable medical products: IV components, respiratory masks, blood collection tubes, and wound care products.

3. Consumer Products:

Injection molding is widely used in the production of consumer products due to its ability to mass-produce parts with high efficiency. Examples of injection molded consumer products include:

  • Household appliances: Television and audio equipment components, refrigerator parts, and vacuum cleaner components.
  • Electronics: Mobile phone cases, computer keyboard and mouse, camera components, and power adapters.
  • Toys and games: Action figures, building blocks, puzzles, and board game components.
  • Personal care products: Toothbrushes, razor handles, cosmetic containers, and hairdryer components.
  • Home improvement products: Light switch covers, door handles, power tool housings, and storage containers.

4. Packaging:

Injection molding is widely used in the packaging industry to produce a wide variety of plastic containers, caps, closures, and packaging components. Some examples include:

  • Bottles and containers for food, beverages, personal care products, and household chemicals.
  • Caps and closures for bottles and jars.
  • Thin-walled packaging for food products such as trays, cups, and lids.
  • Blister packs and clamshell packaging for retail products.
  • Packaging inserts and protective foam components.

5. Electronics and Electrical Components:

Injection molding is widely used in the electronics industry for the production of various components and enclosures. Examples include:

  • Connectors and housings for electrical and electronic devices.
  • Switches, buttons, and control panels.
  • PCB (Printed Circuit Board) components and enclosures.
  • LED (Light-Emitting Diode) components and light fixtures.
  • Power adapters and chargers.

These are just a few examples of the different types of injection molded parts. The versatility of injection molding allows for the production of parts in various industries, ranging from automotive and medical to consumer products, packaging, electronics, and more. The specific design requirements and performance characteristics of each part determine the choice of materials, tooling, and manufacturing processes for injection molding.

China Best Sales OEM Custom Precision CNC Plastic Injection Molding Manufacturer Nylon ABS Rubber Injection Molded Service CHINAMFG  China Best Sales OEM Custom Precision CNC Plastic Injection Molding Manufacturer Nylon ABS Rubber Injection Molded Service CHINAMFG
editor by CX 2024-01-16